As an important equipment in industrial production, the core component of sand mill grinding beads plays a vital role in the grinding process. However, in practice, the crushing of grinding beads occurs from time to time, which not only affects the grinding efficiency, but also may cause damage to the equipment. In this paper, we will discuss the causes of grinding beads crushing in sand mills from various angles and propose corresponding solutions. First of all, from the point of view of the structure and performance of the equipment itself, the crushing of sand mill grinding beads may be affected by the following factors: 1. Dispersing disk problem: Dispersing disk is an important part in sand mill, which is used to disperse materials and control the grinding process. However, loose, reverse mounted, cr

Reasons and solutions for sand mill failure when grinding pesticide suspensions Grinding suspensions is a crucial part of the chemical production process. However, when the physical and chemical properties of the original drug are special, such as pesticides in the grinding of thickening, high content, low melting point and other characteristics, often encounter many challenges. Sand mill as the core equipment in the grinding process, the stability and reliability of its performance directly affects the product quality and production efficiency. In this paper, we will combine an actual case to analyze in detail the reasons for the failure of the sand mill in grinding pesticide suspensions, and put forward the corresponding solution strategy. First of all, let's look at the phenomenon of failure. In the

June newsletter in advance, aiming at the forefront of the industry, the global market exciting newsletter The 7th International Forum on Electrolyte/Separator Materials for Advanced Batteries  Time: June 12-13, 2024 Venue: Shangri-La Hotel, Suzhou Highlights: Showcasing the cutting-edge scientific and technological achievements in the field of functional electrolytes and separators for lithium-ion batteries, and enhancing the productivity of the lithium industry.  RUCCA brings innovative production equipment and technical solutions to the new energy field, discussing the cutting-edge technology of lithium-ion batteries and meeting new opportunities and challenges together.     ASEAN COATINGS Technology Innovation Summit  Time: June 18th  Venue: Bangkok, Thailand  

China Coatings & Inks Summit & Exhibition  From 30th to 31st May, the much-anticipated China Coatings & Inks Summit & Exhibition will be held in Chateau Star River Minghang Shanghai. This event brings together elites and experts in the coating industry to discuss industry trends and share cutting-edge technology achievements. As a member of the industry, RUCCA Group was invited to attend this meeting, where it will bring its upgraded grinding equipment - DFS superflow bead mill, which will bring a wonderful technical feast for the participants. As an upgraded product of DF type bead mill, DFS-Superflow bead mill has been optimised and innovated on the basis of the original design. Firstly, the grinding chamber length to diameter ratio has been optimised to mak

Bead mill RUCCA DF series bead mill, as a equipment specially designed for the grinding of coating slurry, adopts the wet grinding process and grinds the slurry to the required fineness by means of two mills in series. The equipment is characterised by high efficiency, low energy consumption, environmental protection and safety, which provides strong support for the development of water-based coating industry. With the increasing awareness of environmental protection, water-based paint, as a kind of environmentally friendly paint, is increasingly favoured by the market. Compared with traditional oil-based coatings, water-based coatings have the advantages of being non-toxic, odourless, low-carbon, eco-friendly and energy-saving, which meets the current social demand for environmental pro

Bead Mill Common Problems and Solutions The mechanical seal lubricant flow is reduced or no flow a. Reduced lubricant flow Problem 1:Impurities in the lubricant are adsorbed by the electric oil pump on the oil inlet filter, resulting in oil inlet difficulties and reduced oil output. Treatment: open the cover above the seat, put the electric oil pump oil inlet pipe from the oil tank, clear the impurities on the filter. Problem 2: Mechanical seal spring compression or spring pressure is large when the lubricant temperature increases, coupled with poor thermal stability of the electronic components within the electric oil pump, this time the electric oil pump operating frequency to reduce the lubricant flow reduction. Treatment: reduce the number of springs. Note: reduce

  In the process of exploring new grinding and dispersing solutions for new nano-materials, the RUCCA Nano Bead Mill has successfully attracted the attention of the industry with its excellent grinding fineness. This equipment is able to reach an impressive grinding fineness of 25nm, bringing unprecedented changes to many industries. Especially in the lithium industry, the application of RUCCA nano bead mill plays an important role in improving product quality and technology level.    In the electronic chemicals industry, lithium battery, as the power source of new energy environmentally friendly car, has become one of the hot topics nowadays. The cathode material, electrolyte, anode material and diaphragm of lithium battery are its core components. Among them, cathode materials ma

The application of rod pin horizontal sand mill in the preparation of water-based topcoat With the rapid development of urban transportation, as an important part of urban public transportation, the appearance of the bus directly affects the image of the city and the travel experience of citizens. As the main coating material for buses, the quality and stability of water-based topcoat play a vital role in the appearance quality and durability of the vehicle. Therefore, the preparation process of water-based topcoat has attracted much attention. As a grinding equipment, the rod pin horizontal sand mill provides strong support for the preparation of water-based topcoat. The preparation process of water-based topcoat is a complex process that requires multiple steps. The first is the preparation of the colo

Common problems and solutions in the production of sand mills 1. Reduced or no coolant flow of mechanical seals a. Coolant flow rate is reduced Problem 1: The impurities in the coolant are adsorbed by the electric oil pump on the filter screen of the oil inlet, resulting in difficulty in oil inlet and reduced oil output. Solution: Open the lid above the base, lift the Electric oil pump inlet pipe from the oil tank, and remove the impurities on the filter screen. Problem 2: When the compression of the mechanical seal spring or the spring pressure is too large, the coolant temperature increases, coupled with the poor thermal stability of the electronic components in the electric oil pump, the working frequency of the electric oil pump decreases and the coolant flow decreases. Solution: Reduce the number o