Rucca DF series disc sand mill daily maintenance
Rucca DF series disc sand mill daily maintenance
In order to ensure the long-term stable operation of Rucca DF series disc sand mill, daily maintenance are essential.Here are some points about the daily maintenance of the equipment for your reference.
1. Regular inspection
Regular inspection at least once a week, mainly to check whether the belt is slipping and causing friction and heat.
If the belt is found to slip, the tension device should be adjusted in time to ensure the normal operation of the belt.
At the same time, it is necessary to check whether there is abnormal sound or vibration in key parts such as the motor, reducer and bearing seat, and whether the temperature of each part is normal.
2.Grease replacement
The grease in the bearing housing is replaced once a year from the beginning of use.
When replacing the grease, the old grease in the bearing seat should be cleaned first, and then the appropriate amount of new grease should be added.
Be careful not to add too much grease to avoid affecting the normal operation of the equipment.
3. Mechanical seal inspection
The mechanical seal used by Rucca DF series disc sand mill is a high-precision and high-durability component with very small leakage and leakage probability.
However, it is still necessary to pay attention to the operation of the mechanical seal.
The coolant consumption and leakage of the mechanical seal can be judged by observing the coolant scale drop.
Under normal circumstances, the consumption of coolant per hour is within 1-2 ml.
If abnormal conditions are found, stop the machine in time to check and replace the mechanical seal.
4. electrical equipment and instrument inspection
Electrical devices and instruments should be checked and adjusted regularly to ensure their normal operation.
For unqualified electrical components and instruments, should be repaired or replaced in time.
At the same time, keep the terminal box of the equipment dry to avoid electrical failure caused by humidity.
5. The use of open flame and welding is strictly prohibited
In the maintenance work, the use of open flame and welding operations are strictly prohibited.
If it is necessary to weld or use open flame in the production or storage area, it must be approved by the person responsible for fire prevention in writing, apply for a fire certificate, and take special safety and safety measures before implementation.
This can effectively prevent the occurrence of fire accidents and ensure the safety of personnel and equipment.
6. Annual maintenance
Rucca DF series disc sand mill in operation for about a year, should carry out a thorough cleaning and overhaul.
The main work is as follows:
1. Check the wear of the wearing parts and the scaling of the cooling jacket.
If it is found that the wearing parts are seriously worn or the cooling jacket is seriously scaled, the wearing parts should be replaced in time and cleaned with scaling agent.
At the same time, it is necessary to check whether the main components such as the grinding disc and the grinding rod of the sand mill are worn, loosened or deformed, and if necessary, repair or replace them in time.
2. Comprehensively check whether the electrical system is safe and reliable, and check whether the adjustment instrument works normally.
For unqualified electrical components and instruments, timely maintenance or replacement.
At the same time, check whether the device grounding device is reliable to ensure that the device is safely grounded.
3. Clean the equipment as a whole, including the exterior, interior and pipes of the equipment.
Use proper cleaning agent to avoid corrosion or damage to the equipment.
After cleaning, dry the equipment to avoid problems such as rust or mildew caused by moisture inside the equipment.
4. Conduct trial operation to check whether Rucca DF series disk sander is in normal operation.
During the trial operation, pay attention to observe whether the parameters of the equipment are normal, and adjust and repair them in time if there is any problem.
At the same time, it is necessary to check whether the sealing performance of the equipment is good to prevent the occurrence of leakage.
Through the implementation of the above daily maintenance measures, it can effectively ensure the stable operation of Rucca DF series disk sand mill, improve the service life of the equipment, reduce the failure rate, and create greater economic benefits for the enterprise.
At the same time, the operator should strictly follow the equipment operation rules to avoid equipment damage or safety accidents caused by misoperation.
In order to ensure the long-term stable operation of Rucca DF series disc sand mill, daily maintenance are essential.Here are some points about the daily maintenance of the equipment for your reference.
1. Regular inspection
Regular inspection at least once a week, mainly to check whether the belt is slipping and causing friction and heat.
If the belt is found to slip, the tension device should be adjusted in time to ensure the normal operation of the belt.
At the same time, it is necessary to check whether there is abnormal sound or vibration in key parts such as the motor, reducer and bearing seat, and whether the temperature of each part is normal.
2.Grease replacement
The grease in the bearing housing is replaced once a year from the beginning of use.
When replacing the grease, the old grease in the bearing seat should be cleaned first, and then the appropriate amount of new grease should be added.
Be careful not to add too much grease to avoid affecting the normal operation of the equipment.
3. Mechanical seal inspection
The mechanical seal used by Rucca DF series disc sand mill is a high-precision and high-durability component with very small leakage and leakage probability.
However, it is still necessary to pay attention to the operation of the mechanical seal.
The coolant consumption and leakage of the mechanical seal can be judged by observing the coolant scale drop.
Under normal circumstances, the consumption of coolant per hour is within 1-2 ml.
If abnormal conditions are found, stop the machine in time to check and replace the mechanical seal.
4. electrical equipment and instrument inspection
Electrical devices and instruments should be checked and adjusted regularly to ensure their normal operation.
For unqualified electrical components and instruments, should be repaired or replaced in time.
At the same time, keep the terminal box of the equipment dry to avoid electrical failure caused by humidity.
5. The use of open flame and welding is strictly prohibited
In the maintenance work, the use of open flame and welding operations are strictly prohibited.
If it is necessary to weld or use open flame in the production or storage area, it must be approved by the person responsible for fire prevention in writing, apply for a fire certificate, and take special safety and safety measures before implementation.
This can effectively prevent the occurrence of fire accidents and ensure the safety of personnel and equipment.
6. Annual maintenance
Rucca DF series disc sand mill in operation for about a year, should carry out a thorough cleaning and overhaul.
The main work is as follows:
1. Check the wear of the wearing parts and the scaling of the cooling jacket.
If it is found that the wearing parts are seriously worn or the cooling jacket is seriously scaled, the wearing parts should be replaced in time and cleaned with scaling agent.
At the same time, it is necessary to check whether the main components such as the grinding disc and the grinding rod of the sand mill are worn, loosened or deformed, and if necessary, repair or replace them in time.
2. Comprehensively check whether the electrical system is safe and reliable, and check whether the adjustment instrument works normally.
For unqualified electrical components and instruments, timely maintenance or replacement.
At the same time, check whether the device grounding device is reliable to ensure that the device is safely grounded.
3. Clean the equipment as a whole, including the exterior, interior and pipes of the equipment.
Use proper cleaning agent to avoid corrosion or damage to the equipment.
After cleaning, dry the equipment to avoid problems such as rust or mildew caused by moisture inside the equipment.
4. Conduct trial operation to check whether Rucca DF series disk sander is in normal operation.
During the trial operation, pay attention to observe whether the parameters of the equipment are normal, and adjust and repair them in time if there is any problem.
At the same time, it is necessary to check whether the sealing performance of the equipment is good to prevent the occurrence of leakage.
Through the implementation of the above daily maintenance measures, it can effectively ensure the stable operation of Rucca DF series disk sand mill, improve the service life of the equipment, reduce the failure rate, and create greater economic benefits for the enterprise.
At the same time, the operator should strictly follow the equipment operation rules to avoid equipment damage or safety accidents caused by misoperation.
