How to operate the horizontal sand mill in the production process?
In modern industrial production, horizontal sand mill, as an important grinding equipment, is widely used in chemical, paint, ink, pigment and other industries. Its efficient grinding performance and stable operating characteristics make the horizontal sand mill play an indispensable role in the production process. This article will introduce the horizontal sand mill in the production process in detail, the operation process, precautions and common problems, designed to help operators better master the use of horizontal sand mill skills, improve production efficiency.
Through the above introduction, I believe that the reader has a more in-depth understanding of the horizontal sand mill in the production process of the operation process, precautions and common problems. In actual operation, we should flexibly apply the knowledge learned according to the specific situation to ensure that the horizontal sand mill can run stably and efficiently, and make greater contributions to the production and development of enterprises.
- The operation process of horizontal sand mill
- Equipment inspection: before starting the horizontal sand mill, first of all, we should carry out a comprehensive inspection of the equipment. Including checking whether the power supply, motor, transmission system, lubrication system, cooling system and so on are normal, checking whether there are impurities in the sanding barrel, whether the sanding medium is sufficient and so on. Ensure that the equipment is in good working condition, ready for the next production.
- Material preparation: according to the production requirements, prepare the materials to be ground. Pay attention to the nature of the material, particle size, viscosity and other parameters, in order to select the appropriate grinding media and grinding process. At the same time, to ensure that the quality of the material meets the production requirements, to avoid damage to the equipment caused by bad materials.
- Start the equipment: after confirming that the equipment is normal and the material is ready, you can start the horizontal sand mill. Firstly, start the cooling system to ensure that the equipment will not overheat during the grinding process. Then start the transmission system, so that the sanding drum began to rotate. In the process of starting the equipment, closely observe the running status of the equipment, if there is any abnormality, it should be stopped immediately for inspection.
- Adjustment of parameters: according to the nature of the material and grinding requirements, adjust the relevant parameters of the horizontal sand mill. Including the type and quantity of grinding media, rotating speed, feeding speed and so on. By adjusting these parameters, the equipment can achieve the best grinding effect.
- Grinding process: after the normal operation of the equipment, add the material into the sanding drum and start the grinding process. During the grinding process, pay close attention to the operating status of the equipment and the grinding effect. If you find that the grinding effect is not good or the equipment is abnormal, you should adjust the parameters or stop the machine for inspection.
- STOPPING AND CLEANING: When the material is finished grinding, stop the machine to clean it. Firstly, shut down the transmission system, so that the sanding drum stop rotating. Then clean up the residual material and grinding media in the sanding barrel to ensure that the equipment is clean and free of impurities. Finally shut down the cooling system and other auxiliary equipment to complete the entire grinding process.
- Horizontal sand mill precautions
- Safe operation: When operating the horizontal sand mill, strictly observe the safe operation regulations. It is forbidden to carry out cleaning, maintenance and other operations during the running of the equipment. At the same time, wear protective equipment to ensure personal safety.
- Equipment maintenance: regular maintenance and repair of the horizontal sand mill, including checking whether the fasteners, lubrication system, cooling system, etc. of the equipment work properly. If the equipment is found to have problems or malfunctions, it should be repaired and the parts should be replaced in time.
- Material Selection: When selecting grinding materials, we should choose suitable grinding media and grinding process according to the nature of materials and grinding requirements. Avoid using unsuitable materials to cause damage to the equipment.
- Parameter adjustment: when adjusting the parameters of the horizontal sand mill, it should be flexibly adjusted according to the actual situation. Avoid over-adjustment leading to equipment damage or poor grinding results.
- Environmental requirements: when operating the horizontal sand mill, pay attention to environmental requirements. Make sure that the wastewater and exhaust gas discharged by the equipment meet the environmental protection standards. At the same time, it is necessary to reasonably use resources to reduce waste and pollution.
- Common problems and ways to deal with them
- Equipment noise is too loud: may be due to equipment fasteners loose, transmission system failure and other reasons. The treatment method is to check and tighten the equipment fasteners, replace the damaged transmission parts.
- Poor grinding effect: It may be caused by unsuitable grinding media, improper adjustment of grinding parameters and other reasons. The treatment method is to replace the appropriate grinding media, adjust the grinding parameters and so on.
- Equipment overheating: may be due to cooling system failure, equipment load is too large. The treatment method is to check and repair the cooling system, reduce the load of the equipment and so on.
Through the above introduction, I believe that the reader has a more in-depth understanding of the horizontal sand mill in the production process of the operation process, precautions and common problems. In actual operation, we should flexibly apply the knowledge learned according to the specific situation to ensure that the horizontal sand mill can run stably and efficiently, and make greater contributions to the production and development of enterprises.
