Equipment Introduction-bead mill
Equipment Introduction
In today's fierce competition in the coating industry, improving production efficiency, reducing costs, ensuring product quality and meeting environmental protection requirements at the same time have become the key to the sustainable development of enterprises. As a leader in the field of coating production equipment, RUCCA, with its advanced technology and rich experience, has tailored a series of efficient and environmentally friendly production solutions for coating enterprises. In this article, we will introduce two core products of RUCCA - IDS inline disperser and DF-superflow bead mill in detail, and explain how RUCCA can help coating enterprises to achieve the production goals of automation, high efficiency and environmental protection through the newly upgraded dispersing and grinding process and equipment.
I.Brand-new bead mill: revolutionary improvement of grinding efficiency .
The new generation of DF-superflow bead mill from RUCCA has set a new benchmark in the field of grinding with its excellent performance and innovative design. By optimising the structure of rotor and separator, this bead mill achieves high flow rate and low wall pressure under tiny grinding media, thus significantly improving grinding efficiency. This innovative design results in a narrower particle size distribution and ensures high quality coating products.
In practice, the DF-superflow bead mill has demonstrated impressive capacity increases. In a typical pigment dispersion grinding process, its capacity has been increased by more than 50% compared to conventional bead mills. At the same time, the grinding temperature is reduced by 5-10°C, which not only helps to maintain pigment stability and colour vibrancy, but also reduces energy consumption and equipment wear. In addition, the obvious increase in colour concentration makes the paint more uniform and full in application, which enhances the market competitiveness of the product.
II.Environmental protection and efficient inline dispersion: dust-free feeding, efficient mixing
RUCCA's IDS inline disperser, with its unique on-line dispersing technology, realises fast and uniform dispersion in the range of low viscosity to high viscosity. The system adopts the world's leading dust-free feeding technology, which effectively avoids dust pollution and reduces VOC treatment costs. According to the feedback from coating enterprises, IDS inline disperser has an extremely fast powder suction speed of up to 145kg/min even at a solid content of up to 50%, which greatly improves production efficiency.
After being processed by the IDS inline disperser, pigments can reach a particle size distribution of 2~30 microns, which significantly improves the grinding efficiency of the back-end bead mill. Compared with traditional dispersing equipment, the IDS inline disperser is able to save 30%~70% of energy consumption. In addition, the system achieves dust-free operation in the dosing tank, which avoids dust and dust interference in VOC processing and reduces the use of consumables. This environmentally friendly and efficient on-line dispersion technology brings significant economic and environmental benefits to coating enterprises.
III.The whole line of equipment: fully closed, fully automated production
In the design of the whole coating line, RUCCA's dust-free automatic bag unloading machine, powder conveying and metering equipment, inline dispersing equipment, bead mill and other line equipment together constitute a fully closed, fully automated production system. This system realises the whole process of intelligent control from dust-free feeding, dispersing, grinding, filtering to fully automatic filling. The operator only needs to monitor and adjust through the console to complete the production task easily.
The fully enclosed production environment effectively avoids dust pollution and VOC emissions, reducing the negative impact on the environment. At the same time, the intelligent control system can monitor the parameters in the production process in real time to ensure the stability and consistency of product quality. Fully automated production not only reduces the work intensity of operators, but also avoids quality problems caused by human factors. The application of this whole line of equipment makes the coating enterprise's production efficiency has been greatly improved, and the product cost has been effectively controlled.
Looking to the Future: Continuous Innovation to Lead the Industry
In the face of the continuous development and changes in the coating industry, RUCCA will continue to adhere to the corporate philosophy of "innovation, quality and service", and continue to introduce more efficient, environmentally friendly and intelligent production equipment and technical solutions. RUCCA will strengthen the cooperation and communication with domestic and foreign famous coating enterprises, and jointly promote the transformation and upgrading of the coating industry and sustainable development. At the same time, RUCCA will also increase the research and investment in new materials and new technology, and constantly improve its own technical level and innovation ability. Through continuous technological innovation and product research and development, RUCCA will provide customers with more high-quality, efficient and environmentally friendly production solutions, and help coating enterprises to achieve more brilliant achievements.
In today's fierce competition in the coating industry, improving production efficiency, reducing costs, ensuring product quality and meeting environmental protection requirements at the same time have become the key to the sustainable development of enterprises. As a leader in the field of coating production equipment, RUCCA, with its advanced technology and rich experience, has tailored a series of efficient and environmentally friendly production solutions for coating enterprises. In this article, we will introduce two core products of RUCCA - IDS inline disperser and DF-superflow bead mill in detail, and explain how RUCCA can help coating enterprises to achieve the production goals of automation, high efficiency and environmental protection through the newly upgraded dispersing and grinding process and equipment.
I.Brand-new bead mill: revolutionary improvement of grinding efficiency .
The new generation of DF-superflow bead mill from RUCCA has set a new benchmark in the field of grinding with its excellent performance and innovative design. By optimising the structure of rotor and separator, this bead mill achieves high flow rate and low wall pressure under tiny grinding media, thus significantly improving grinding efficiency. This innovative design results in a narrower particle size distribution and ensures high quality coating products.
In practice, the DF-superflow bead mill has demonstrated impressive capacity increases. In a typical pigment dispersion grinding process, its capacity has been increased by more than 50% compared to conventional bead mills. At the same time, the grinding temperature is reduced by 5-10°C, which not only helps to maintain pigment stability and colour vibrancy, but also reduces energy consumption and equipment wear. In addition, the obvious increase in colour concentration makes the paint more uniform and full in application, which enhances the market competitiveness of the product.
II.Environmental protection and efficient inline dispersion: dust-free feeding, efficient mixing
RUCCA's IDS inline disperser, with its unique on-line dispersing technology, realises fast and uniform dispersion in the range of low viscosity to high viscosity. The system adopts the world's leading dust-free feeding technology, which effectively avoids dust pollution and reduces VOC treatment costs. According to the feedback from coating enterprises, IDS inline disperser has an extremely fast powder suction speed of up to 145kg/min even at a solid content of up to 50%, which greatly improves production efficiency.
After being processed by the IDS inline disperser, pigments can reach a particle size distribution of 2~30 microns, which significantly improves the grinding efficiency of the back-end bead mill. Compared with traditional dispersing equipment, the IDS inline disperser is able to save 30%~70% of energy consumption. In addition, the system achieves dust-free operation in the dosing tank, which avoids dust and dust interference in VOC processing and reduces the use of consumables. This environmentally friendly and efficient on-line dispersion technology brings significant economic and environmental benefits to coating enterprises.
III.The whole line of equipment: fully closed, fully automated production
In the design of the whole coating line, RUCCA's dust-free automatic bag unloading machine, powder conveying and metering equipment, inline dispersing equipment, bead mill and other line equipment together constitute a fully closed, fully automated production system. This system realises the whole process of intelligent control from dust-free feeding, dispersing, grinding, filtering to fully automatic filling. The operator only needs to monitor and adjust through the console to complete the production task easily.
The fully enclosed production environment effectively avoids dust pollution and VOC emissions, reducing the negative impact on the environment. At the same time, the intelligent control system can monitor the parameters in the production process in real time to ensure the stability and consistency of product quality. Fully automated production not only reduces the work intensity of operators, but also avoids quality problems caused by human factors. The application of this whole line of equipment makes the coating enterprise's production efficiency has been greatly improved, and the product cost has been effectively controlled.
Looking to the Future: Continuous Innovation to Lead the Industry
In the face of the continuous development and changes in the coating industry, RUCCA will continue to adhere to the corporate philosophy of "innovation, quality and service", and continue to introduce more efficient, environmentally friendly and intelligent production equipment and technical solutions. RUCCA will strengthen the cooperation and communication with domestic and foreign famous coating enterprises, and jointly promote the transformation and upgrading of the coating industry and sustainable development. At the same time, RUCCA will also increase the research and investment in new materials and new technology, and constantly improve its own technical level and innovation ability. Through continuous technological innovation and product research and development, RUCCA will provide customers with more high-quality, efficient and environmentally friendly production solutions, and help coating enterprises to achieve more brilliant achievements.
